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How a researcher builds new houses from old prefabricated buildings

How a researcher builds new houses from old prefabricated buildings
New buildings are made from old concrete parts of prefabricated buildings. (Symbolic image) / Photo: Soeren Stache/dpa
From: DieSachsen News
Six-ton concrete slabs from a GDR residential building in Brandenburg are transformed into a new community center. A Reuse pilot project aims to show how recycling can work in construction.

When prefabricated buildings from the GDR era are demolished, often all that remains is rubble. But the concrete parts can be saved from landfill. Reusing the elements, which weigh several tons, and constructing new buildings from them in a sustainable way: That is the mission of civil engineer Angelika Mettke, professor at the Brandenburg University of Technology Cottbus-Senftenberg.

Unused prefabricated elements are a "treasure trove", says Mettke. "If we don't use them, then for me that is the real building sin and not the prefabricated buildings themselves." The scientist began working on the issue of reusing concrete elements 30 years ago. Today, she is head of the Construction Recycling department at BTU.

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Researcher sees unused prefabricated concrete slabs as a "treasure trove"

According to the researcher, the concrete slabs are usually of good quality and can be easily reused individually. This conserves resources and protects the climate. She has already tested hundreds of slabs for quality and organizes interim storage - after demolitions or even after dismantling. "It is not unusual for a five-storey building to be reduced to three storeys, for example, because the elevator is missing or there is a large vacancy."

The ReUse Hub pilot project has been launched in the municipality of Kolkwitz in Brandenburg (Spree-Neisse district). A multi-purpose building is to be created from concrete elements of a GDR prefabricated building at the sports field of the Kolkwitzer Sportverein 1896 e.V. sports club - for rehabilitation sports, choir rehearsals, local council meetings and carnival club meetings, for example. 521,000 euros from structural strengthening funds are available for the project.

New building made from old GDR concrete slabs at the sports field

The shell is being financed by the European research project "Horizon 2020 - ReCreate". "The process is being put into practice for the first time in Kolkwitz", Brandenburg's state government announced. It serves as a model for climate-friendly construction.

The prefabricated elements for the new building in Kolkwitz come from Großräschen in Lower Lusatia. An old prefabricated residential building was redesigned there - two storeys were demolished on one side and three on the other. The concrete parts, some of which are six meters long and weigh up to 5.8 tons, are now being installed on the sports field. A feat of strength that can only be accomplished with a crane.

Researcher: Why destroy the concrete?

The project is being implemented by engineering firm Peter Jähne from Cottbus. "We are currently in the process of creating the floor slabs," explains Jähne.He is using 88 concrete parts for the new building. The floor slabs and wall panels are pre-sorted and ready for use in a temporary storage facility. The new building should be completed by the end of the year.

"For me, continuing to use the concrete slabs makes the most economic sense," says Mettke. "If I destroy something, then I have rubble and I have to reprocess it, i.e. put energy back into it."

In many cases, they want to make concrete again from the prefabricated elements anyway. This raises the question: "Why am I actually destroying the concrete?" With the pilot project, the researcher wants to show that building with prefabricated parts from old GDR prefabricated buildings can have a future.

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